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2007 Polaris Outlaw 525 Press Intro - Test Ride

2007 Polaris Outlaw 525 Press Intro - Test Ride

Polaris Outlaw 525
Polaris Outlaw 525
Mojave, CA - Last year Polaris started a whole new era in ATV racing by introducing the first ever IRS sport ATV, the Outlaw 500. I was given the opportunity to race the 500 for ATVriders.com at the Spartan GNCC race in Kentucky after not having a chance to ride in over eight months before the race, so I was worried about not being in shape enough to last the 2 hours and still finish well in the overall results. I was pleasantly surprised when I not only finished, but I was second overall in the Morning Race. I felt like I could go at least 2 more laps, which I largely contribute to the IRS suspension being so forgiving in the rough Kentucky terrain. I was very impressed with this new Polaris Outlaw, but I noted two things that I'd like to see changed. One was it need to go on a diet and second it need a more snappy engine to be competitive in the pro class.

KTM Powered Outlaw 525 ATV
KTM Powered Outlaw 525
Not long after that race, the rumors started flying about a new Outlaw that would be getting an engine from a KTM motorcycle. I have rode and raced KTM bikes in the past and knew that they build some of the best off-road racing bikes in the world. I had a feeling this was going to be exactly what I wanted in the Outlaw.

In October I got a call from Harlen Foley, ATVriders.com, asking me if I'd like to go with him out to California and test the all new 2007 Outlaw 525. Before he even finished his sentence I was packing my bags. I had never been so excited to ride a new quad before.

We arrived in Mojave CA to a beautiful snow fall on top of the surrounding Sierra Mountains. It was like something out of a Robert Frost novel. Although very windy and a bit cold for Southern California it was still great weather for riding.

Jaw Bone Canyon

The folks from Polaris picked us up from our hotel and drove us to the Jaw Bone Canyon riding area just outside of Mojave. It was the typical high desert terrain with plenty of sand washes, rocks, whoops and steep hill climbs, which was great terrain to really open up the Outlaw 525.

First on order was a walk around of the bikes as the Polaris reps explained the new features for 2007. First off the engine is straight out of KTM's 525 EXC motorcycle with a few minor changes to make it more suitable for the Outlaw ATV. The oil capacity was doubled over the motorcycle for longer life and fewer oil changes. Also, the 6th gear was replaced with a reverse gear, and the Mikuni carburetor was replaced with a Keihin FCR-MX carburetor, which best carb on the market bar none!

2007 Polaris Outlaw 525  Keihin FCR-MX Carburetor
2007 Polaris Outlaw 525 Arvin Ryde FX Shocks
Keihin FCR-MX Carburetor
Arvin Ryde FX Shocks

The Outlaw 525 also was upgraded with new dual piston front calipers along with a hydraulic clutch for better response and feel, and it is equipped with Maxxis radial tires, which will be much better than the old Dunlop tires. The engine is more compact leaving room for a larger 3.9 gallon fuel tank, this will be great news for the GNCC and desert guys because there will be no need to buy a larger tank. The air filter has been changed to a larger better filtering system. The seat latch problem the plagued the 500 has been redesigned and should no longer be an issue. Polaris also changed the gusset on the sway bar so that will no longer break like the early release Outlaw 500. The suspension was also switched from the Fox shocks to the Arvin Ryde FX shocks. With all these changes, the all new Outlaw 525 also went on a diet and lost 39 pounds, which reduced the weight down to a more nimble 395lbs, which is nearly equal to the Yamaha Raptor 700.

2007 Polaris Outlaw 525 dual piston calipers
2007 Polaris Outlaw 525 hydraulic clutch
The new dual piston front calipers paired with a hydraulic clutch provide for the best front brakes on any production sport ATV on the market today.
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