| I made the switch the all 
                                new Polaris Outlaw 500 at the beginning of the 
                                2006 GNCC season after racing for years on $12,000 
                                chromoloy frame CR500 rear link masterpiece, which 
                                was race proven. This 4 wheeler was very similar 
                                to the one Barry Hawk & Bill Balance won 11 
                                or 12 GNCC Pro ATV Championships, so why would 
                                I ever consider going back to a stock quad? After 
                                all, the production rules don’t apply to 
                                senior classes. The abbreviated version is that 
                                at 60 years old, I am just old and about worn 
                                out.  I first heard about 
                                  the Outlaw 500 in articles describing how plush 
                                  the new Polaris Outlaw 500 was to ride, and 
                                  I was excited to finally have a chance to test 
                                  ride the Outlaw 500 at the 2005 Ironman GNCC 
                                  for myself. Afterwards, I was thoroughly impressed 
                                  with the Outlaw and it appeared to live up to 
                                  its media hype. Fortunately, Polaris offered 
                                  me the opportunity to race the Outlaw 500 in 
                                  the 2006 GNCC race season, and with my ATV racing 
                                  career seeming to be coming to end because it 
                                  was just becoming too painful and difficult 
                                  to get out of bed Monday morning anymore, which 
                                  was no longer acceptable. I decided to take 
                                  them up on there offer because I figured that 
                                  I didn’t have anything to lose. 
                                   
                                    |  |  |   
                                    | John 
                                        Gallagher only made very minor modifications 
                                        to his Polaris Outlaw 500 besides the 
                                        normal aluminum accessories, kill switch, 
                                        steering stabilizer, hand guards, exhaust, 
                                        wheels, and tires. The only major modification 
                                        was the replacement of the stock front 
                                        hubs with custom modified Lonestar Racing 
                                        Honda bolt pattern hubs, which narrows 
                                        up the Outlaw front end by 2 inches.. |  Now one year later, I 
                                  captured my third Super Senior GNCC Championship 
                                  with the Outlaw 500 and raced numerous local 
                                  races and spent many hours practicing, and I 
                                  am pleasantly surprised with the machine and 
                                  my ability to get out of bed Monday morning 
                                  without the pain. Maintenance was minimal and 
                                  extremely easy on the Outlaw, and to my amazement, 
                                  for the first time in the 12 or so years that 
                                  I have been on quads, no engine work was necessary 
                                  and the engine was still going strong at the 
                                  end of the season. The other nice thing was 
                                  that I didn’t need to make many changes 
                                  to the Outlaw for it to be GNCC race ready. 
                                  All four shocks remained stock with only preload 
                                  or spring changes; the $2500 many racers find 
                                  necessary to spend on after market shocks is 
                                  still in my wallet. Of course, I added the many 
                                  bolt on extras most woods riders have come to 
                                  consider necessities: DG nerfs and bumpers, 
                                  Scott’s steering stabilizer, Flexx handle 
                                  bars, Hiper wheels, and Maxxis tires. The only 
                                  major modifications I made to the Outlaw was 
                                  to narrow the front end, so I custom engineered 
                                  some front Hubs, which narrowed up the front 
                                  end two inches bringing it down to 46 inches 
                                  wide. The extra two inches of clearance makes 
                                  a huge difference when weaving through the trees, 
                                  but besides this modification everything else 
                                  remained virtually stock.   Most importantly with 
                                  the independent rear suspension the ride was 
                                  plush enough to get through one more racing 
                                  season without the use of Vioxx. My back feels 
                                  years better and I did say Vioxx not Viagra! 
                                  Enough about the 2006 Outlaw, 
                                the new and very much improved model is here, 
                                and I had a chance to ride it at the 2006 Ironman 
                                GNCC. After the Polaris guys humored this old 
                                man and handed over the new KTM powered Outlaw 
                                525, I made quick work of swapping over all my 
                                personal accessories from my Outlaw 500 to the 
                                Outlaw 525 (flex bars, front shocks, twist throttle, 
                                custom front hubs, and Hiper Tech wheels), and 
                                I was off to pit race and a quick photo shoot. 
                                          |  |   
                                    | KTM 
                                        Powered Outlaw 
                                        525 |   Being a veteran racer, 
                                  I should have known better, but in my excitement 
                                  and with an audience, I started riding, clowning 
                                  around, and feeling out the new ride. The first 
                                  thing I found out was the torque and power of 
                                  the 525 KTM engine is nothing to take lightly. 
                                  After a few practice turns and starts, I came 
                                  around a corner, grabbed a handful and all but 
                                  lost control. I narrowly missed my truck, a 
                                  stack of tires and 3 or 4 guys watching my first 
                                  ride. During the race, the 
                                  engine continued to impress me. My jump at the 
                                  start was not as good as usual, although I am 
                                  sure we will be able to improve on jetting for 
                                  better dead engine starts, but I was still able 
                                  to drive around other quads with the twist of 
                                  the throttle and entered the woods in 2nd place. 
                                  The field sections were long and fast, and the 
                                  KTM 525 engine was up to the task. As fast as 
                                  I could shift, I was at top speed with no hesitation 
                                  in 4th or 5th gear without waiting for the RPM 
                                  to build to shift. I hardly think the average 
                                  racer is going to have to modify this engine 
                                  as it’s plenty fast right off the showroom 
                                  floor. For 2007 the Outlaw has 
                                  changed to Ryde FX shocks, but I didn’t 
                                  get a chance to test the front shocks because 
                                  I switched them out with the shocks that I have 
                                  setup on the Outlaw 500. I raced with the stock 
                                  rear shocks, which worked well, but they were 
                                  stiffer than I prefer, but we all know how personal 
                                  shock setting are and are we ever 100% happy 
                                  with are final choice of settings? Compared 
                                  to a solid rear axle ATV the race would have 
                                  been another 2 hour ride in the park except 
                                  for that one tree I failed to avoid, which ended 
                                  my day with a bent tie rod. You would think 
                                  by now a racer of 33-years would pick and choose 
                                  when to pass more carefully, but when some squid 
                                  boy slams into your quad it never ceases to 
                                  elevate your blood pressure. 
 Even though my race day was shortened, I couldn’t 
                                  help but notice the significant difference between 
                                  the weight of the Outlaw 525 and the Outlaw 
                                  500, which I have been told is just about 35 
                                  pounds difference between the two. The quad 
                                  has a lighter feel and ride, which makes it 
                                  much easier to ride and use the extra power 
                                  to lift over logs and ditches. The front end 
                                  lifts easily with the twist of the throttle, 
                                  no body english or pulling on the bars is necessary 
                                  to clear objects, other added extras are a hydraulic 
                                  clutch and duel piston front calipers, which 
                                  makes for easier lever action on both sides 
                                  of the handlebars and greatly improved stopping 
                                  power.
  The gas tank on the 
                                  Outlaw 525 has also increased in size from 3.25 
                                  to 3.8 gallons, which should allow for racing 
                                  a 2 hour GNCC without stopping and from my observations 
                                  that engine didn’t appear to be really 
                                  thirsty beast. The one feature of the 2006 Outlaw 
                                  that will be missed is the vacuum carburetor; 
                                  it was great for dead engine starts.  In conclusion, all I 
                                  can say is good job Polaris! I can’t wait 
                                  for the 2007 race season to begin, and too think 
                                  that I thought my racing career was going to 
                                  be over after 2005.  John Gallagher SR. GNCC #209
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