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Polaris Outlaw 525 IRS ATV Race Review

Polaris Outlaw 525 IRS ATV GNCC Race Review
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Engine Power & Performance
Polaris Outlaw 525 IRS
ATVriders.com Test Rider, Jeff Stoess roosting a turn on the Outlaw 525 IRS
The engine has plenty of power and is a quick accelerator. I had no problem pulling the Holeshot with the live engine grandpix style on pavement start. The engine also has plenty of power everywhere, and it pulls hard through every gear. It is a high rev engine that loves to be ridden in the upper RPMs, so if you are not use to high horse power fast revving engines, you will be in for a big surprise if you're not paying attention.

The FCR carb had no flat or dead spots; even off the bottom, chopping the throttle didn’t reveal any ugly hiccups. However, it was running a bit on the lean side and would "pop" on deceleration, so I would suggest doing to re-jetting from the factory because it is Polaris has leaned it out to meet EPA regulations, and there is plenty of addition power available with the Outlaw properly jetted.

Suspension & Handling
Polaris Pro Racer, Bryan Baker
Polaris Outlaw Pro Racer, Bryan Baker, pounding through the rocks at the Snowshoe GNCC
This is the part that really gets me fired up!!! All I can say is "This is what I have been waiting for for 17 years!" I couldn’t believe that I was getting through the rocks and mud without getting hung up on something. If I had been on a conventional sport ATV with a solid rear axle, I would have been stuck many more times, for sure!

This is all due to the fantastic IRS suspension. It flat soaks up everything a GNCC track can dish out. I could hit rocks, roots, ditches, logs, jumps and any other nasty trail objects without feeling that harshness that a straight axle quad tends to send up my spine. Body roll is not an issue at all, even in the blacktop section around the pro pits, I was hanging it out and sliding like an Outlaw car. I rode into and out of corners just as hard as I would on a solid axle quad. Off camber terrain was also not a problem, as it stayed level and tracked straight. The one main problem I had was with the rear shocks kicking on the downhill water breaks. I believe this is due to the shocks not having enough compression and rebound dampening. Also, the shocks were overheating due to a lack of rezzy's. I would love to see Polaris go back to the Fox shocks in the future or atleast add rear reservoirs.

Another great benefit of the IRS is it gets great traction because the tires follow the uneven ground. On the big hill, there were people sliding back to the bottom because it was so slick. I would put the Outlaw in 2nd gear and it would shoot right to the top every time. The stock Maxxis Razor 2 tires with Tire Balls worked very well, as always, and knowing that I wasn't going to get a flat is priceless.

Polaris Outlaw 525 IRS
Despite some impressive ground clearance up front on the Outlaw, the A-arms still received a few dents from impacts with some boulders, and around 25% of the racers didn't finish more than half the laps due to the rough race conditions
The front suspension worked amazingly well, considering they are basic shocks with no rezzy's, compression or rebound adjusters. They worked much better than a couple of other stock quads I've ridden in the woods because they did not have the harsh MX feel found with other OEM stock shocks.

On a recommendation from multi-time GNCC Super Senior Champion, John Gallagher, I decided to run his custom front hubs. These hubs are made of billet aluminum and actually narrow up the front of the Outlaw by 1". They also use 3 bearings, which lessen the chance of bent spindles, or blown bearings during the race. These are very high quality hubs, and I highly recommend them for any serious Outlaw racer.

Ergonomics
The seat is nice and soft, but not so soft that your bottom hits the seat pan. It has a nice grip to it, even after getting wet from the numerous mud and water holes. The knee area is narrow and smooth unlike the Predator; my boots did not catch on the body work like some other quads I've ridden. The stock bars felt pretty good--just wide enough with a bend that doesn't have that swept back feel to it. The controls were in perfect reach of my fingers. I only had to rotate them down a tad for my taste. The clutch pull was super smooth due to the Magura hydraulic clutch. Foot pegs were just right for my 6'1" frame. Going from sitting to standing was a breeze. The stock heel guards held up great and did not break or bend even after many encounters with rocks. I did switch to a twist throttle, so I'm not sure how the stock thumb throttle feels.

The Verdict
Polaris Outlaw 525 IRS
The Polaris Outlaw 525 IRS after two hours of GNCC Racing
The Polaris Outlaw 525 IRS is a super fast and great handling quad that excels in rough, nasty terrain. You can ride or race this quad all day long through the woods without paying for it the next day with a sore body. I would recommend this quad to riders of any skill level looking to go blasting around on trails or tear up a GNCC or desert track. With a little weight loss and better shocks, I believe that this can be a pro class GNCC champion.


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